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Voltage drop (Read 950 times)
James H
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Voltage drop
Jul 29th, 2019 at 2:50pm
 
Hoping some one can enlighten me on what is acceptable max voltage drop on ECU powers and grounds. I have read 50mv but I have checked some bikes that run fine with more than that. Attached is a waveform for a BMW F650 single fuel injected. It has an intermittent stalling problem usually on idle. It had a stored CKP code but I scoped that and managed to get it to stall and the only thing that was dropping out was the Ignition and Fuel injector. I was wondering what you guys thought of the voltage drop on the ECU Power feed? Is that normal to see it drop like then when the ignition coil fires? Thanks in advance.
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V_Drop_Test_1.psdata (13530 KB | )
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Re: Voltage drop
Reply #1 - Jul 29th, 2019 at 7:34pm
 
Hi James, good to hear from you. Short answer to your question is 350 mv to 500 mv. That is the range I have seen taught as the max. That is for the entire circuit not parts of said circuit.

Long answer would take a few captures and explanation but I prefer 250 mv to 300 mv to be more my standard on circuits that have heavy loads such as motors that are constant. Momentary on circuits can tolerate slightly higher drops. Such as injectors, ignition coils and such. I still would prefer 350 mv or less.

Your setup of your leads... It seems to me you connected each lead to one side of the circuit. In other words the power side you went with your lead from Batter positive to the positive side of the coil you were measuring. Am I correct in that?
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Re: Voltage drop
Reply #2 - Jul 30th, 2019 at 5:24am
 
James do you still have the bike there to get a few captures?
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James H
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Re: Voltage drop
Reply #3 - Jul 30th, 2019 at 5:52am
 
Thanks for having a look Spence. As far as connections go yes, positive of the ECU to battery positive etc. I do still have the bike as I have not been able to get it to act up again so far.
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Re: Voltage drop
Reply #4 - Jul 30th, 2019 at 6:06am
 
James H wrote on Jul 30th, 2019 at 5:52am:
Thanks for having a look Spence. As far as connections go yes, positive of the ECU to battery positive etc. I do still have the bike as I have not been able to get it to act up again so far.


My pleasure to have a look James!

If you wish to play(I mean work) here are a couple suggestions I would like to see. Hook a lead on both sides of the component we are gonna look at with the leads grounded as normal and the other end into the power feed and another lead on the control side. Have an amp clamp so we can what it is pulling and the 4th lead on the battery.

Give me one on your ignition and another capture on your fuel injector. I normally don't use all these channels all the time for this type of test but for conversations sake it might do us well to see them all.

Remember to use antenuators on the control side do to the voltage spike.

Hope all is well in your world.

Spence
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Re: Voltage drop
Reply #5 - Aug 5th, 2019 at 2:51pm
 
.   Smiley
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Re: Voltage drop
Reply #6 - Aug 5th, 2019 at 4:15pm
 
I took one today if anyone want to play... Gotta speak up though and if I post it do some homework.

Anyone game?
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Re: Voltage drop
Reply #7 - Aug 6th, 2019 at 5:12pm
 
Yes please Spence.
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Re: Voltage drop
Reply #8 - Aug 6th, 2019 at 6:25pm
 
Nikk wrote on Aug 6th, 2019 at 5:12pm:
Yes please Spence.


Fair enough. Here ya go with a capture similar to what I asked James to get. Lets say we wish to figure out how much voltage drop we have on the power feed wire to the ignition coil.
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Re: Voltage drop
Reply #9 - Aug 6th, 2019 at 6:45pm
 
The idea I have is to look at the circuit while it is under load to see what the voltage drop. Compare this to the voltage when the circuit is not under a load. I also put the battery voltage in the capture to use as a comparison as well.

So how would you consider a way to arrive at the voltage drop?
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Nikk
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Re: Voltage drop
Reply #10 - Aug 7th, 2019 at 2:08am
 
3Ms
Measure the battery voltage as a reference voltage.

Measure the voltage on the supply you are testing at the loaded end whilst the circuit is under load.

Subtract the loaded voltage from the battery voltage we are using as a reference. The difference is your voltage drop.

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Re: Voltage drop
Reply #11 - Aug 7th, 2019 at 3:25am
 
Nikk wrote on Aug 7th, 2019 at 2:08am:
3Ms
Measure the battery voltage as a reference voltage.

Measure the voltage on the supply you are testing at the loaded end whilst the circuit is under load.

Subtract the loaded voltage from the battery voltage we are using as a reference. The difference is your voltage drop.



Keep measuring... What is the drop underload?

Could we possibly use math channels?
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Nikk
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Re: Voltage drop
Reply #12 - Aug 8th, 2019 at 1:32am
 
Hi Spence,
Lets try this, Maths channel C-A. 12.75v voltage drop at the end of the capture.


Sorry slow replying, our 14 year old deaf Border Collie decided to take herself out for a walk.

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Re: Voltage drop
Reply #13 - Aug 8th, 2019 at 3:14am
 
Nikk wrote on Aug 8th, 2019 at 1:32am:
Hi Spence,
Lets try this, Maths channel C-A. 12.75v voltage drop at the end of the capture.


Excellent! But... Follow that math channel over to where the load of the ignition coil is and tell me what you get for a reading.

Nikk wrote on Aug 8th, 2019 at 1:32am:
Sorry slow replying, our 14 year old deaf Border Collie decided to take herself out for a walk.



Hope all is well with the pouch! Everyone reunited?
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Re: Voltage drop
Reply #14 - Aug 8th, 2019 at 10:22am
 
Anyone else have any thoughts?  Smiley
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