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GDI 2 - Stroke (Read 416 times)
James H
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GDI 2 - Stroke
Nov 4th, 2017 at 10:45am
 
GDI is new to me as I never see it generally and I am hoping someone can give me some insight on a running problem. It is a Direct Injected 2 Stroke and runs poorly. I have attached a capture of the Fuel Injector Voltage and amperage. If you notice you will see the odd spot where the current and Voltage are different. I would assume this is a current limited design and that should be flat until turn off. Am I totally off base here? If I am right would this be a control problem (ground ECU) or could it be an injector issue? Thanks in advance
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James H
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Re: GDI 2 - Stroke
Reply #1 - Nov 4th, 2017 at 11:14am
 
This engine has an air injector as well to help atomize the fuel. It is part of fuel injector assembly and as far as I can tell is designed to inject high pressure air shortly after the fuel injector fires. What is troubling in this picture is the difference in the time offset between these injection events at idle. I would think that you would want the fuel injector pintle to be closed before opening the air injector??
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Mick
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Re: GDI 2 - Stroke
Reply #2 - Nov 4th, 2017 at 1:44pm
 
James H wrote on Nov 4th, 2017 at 10:45am:
If you notice you will see the odd spot where the current and Voltage are different.


What I see is normal for GDI operation
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 Mick
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Re: GDI 2 - Stroke
Reply #3 - Nov 4th, 2017 at 1:47pm
 
James H wrote on Nov 4th, 2017 at 10:45am:
If I am right would this be a control problem (ground ECU) or could it be an injector issue?


The only control problem to me is why is the ECM commanding injector on time so dramatically?
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 Mick
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James H
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Re: GDI 2 - Stroke
Reply #4 - Nov 5th, 2017 at 1:01pm
 
Thanks for having a look Mick.
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Mick
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Re: GDI 2 - Stroke
Reply #5 - Nov 6th, 2017 at 4:34pm
 
James H wrote on Nov 5th, 2017 at 1:01pm:
Thanks for having a look Mick.


You are welcome James.

Could you do something for me please?

I am interested in the wiring of the injector for the fuel side first, There should be 2 wires, the one you were connected too and the other in that connector, could you please take a capture of the both wires with 2 channels both set at 100 V one channel on each wire and the both ground leads for the scope piggy backed to ground.

That air injected portion would be nice to see also if you would connect your other 2 channels to the air inject connector the same way.

I hope this made sense if not give me a call. Wink
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James H
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Re: GDI 2 - Stroke
Reply #6 - Nov 7th, 2017 at 5:01pm
 
Mick, I think I know what you are getting at. I did some reading before hand where they said that sometimes they are controlling both sides of the injector on GDI systems. I already did scope earlier this and it appears to be just ground controlled. Correct me please if I am wrong. I will get you the air injector as well.
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Mick
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Re: GDI 2 - Stroke
Reply #7 - Nov 7th, 2017 at 6:03pm
 
James H wrote on Nov 7th, 2017 at 5:01pm:
I already did scope earlier this and it appears to be just ground controlled. Correct me please if I am wrong.


Not quite what I was expecting to see because if this is 1 injector both wires how come they are not following each other.

This is one injector from a motor vehicle both wires

Maybe you captured both the air injector and fuel injector Undecided
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Re: GDI 2 - Stroke
Reply #8 - Nov 7th, 2017 at 6:20pm
 
I your notes ChC is the other wire on the GDi injector am I correct?

Is this a 1 cylinder engine?
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Re: GDI 2 - Stroke
Reply #9 - Nov 8th, 2017 at 5:45am
 
James, just got in here.

GDI, you might want to take class somehwere from the cars. That said I don't own any but do have diesels and the signature you are seeing here look very much like diesel injectors. 

That stated again maybe out of turn and out of place but in many cases a diesel injector has to power up to open, then will remain in that postition untill the same style of power is applied to close it.  This is not in all cases but one of the problems with a 6.0 Ford if the ECM is degraded and cannot apply enough wattage to the injector, could be as high as 1,000 watts, then the injector will not close. What happens here is the injector opens, but does not close. This last para may not be relevent to this bike, just stating it for you edification, but moder GDI IMO, are kissing cousins to diesels, just running gas.

The failute of amperage to and injector may not even be appearnat to the operator and down the road he has a hole in the piston as this injector roasted the jug.

Most auto GDI run fairly high pressure, hundreds of PSI, so when you state GDI, I have no idea what we are speaking of here on this bike.

Possible the GDI is nothing more than a regular injector merely located right in the jug like diesel, again speaking out of turn here and probably Mick would not know either and has a much larger brain than I in this case. I doubt it is high pressure as this takes a HP pump usually run off the cam on a car, so what does GDI, actually mean in this case?

None the less is interesting but I as I see these signature look much like a diesel, and are IMHO, clean.  As for thier time that would IMO be dictated by other perameters and I  would have no idea what KTM uses for that, and you might have a hard time pulling that out of them, and could be also met with a lot of ignorance, but you are on the right track.  (GO PICO)

Like I said, you my friend are on the cutting edge in the bike world but have made some good friends to help you with it on both sides of the borders.

StitchB
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Re: GDI 2 - Stroke
Reply #10 - Nov 8th, 2017 at 5:47am
 
James, looking @ this further, would like to see A TPS on a 3rd channel to kind of understand the what and whys.

Do question in the screen capture why we still have amperage commanted in red but don't seem to have injector ring in blue, this might be a problem, but don't know what is commanded @ the TPS.
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Re: GDI 2 - Stroke
Reply #11 - Nov 8th, 2017 at 6:51am
 
StitchB wrote on Nov 8th, 2017 at 5:45am:
James, just got in here.

GDI, you might want to take class somehwere from the cars. That said I don't own any but do have diesels and the signature you are seeing here look very much like diesel injectors. 

That stated again maybe out of turn and out of place but in many cases a diesel injector has to power up to open, then will remain in that postition untill the same style of power is applied to close it.  This is not in all cases but one of the problems with a 6.0 Ford if the ECM is degraded and cannot apply enough wattage to the injector, could be as high as 1,000 watts, then the injector will not close. What happens here is the injector opens, but does not close. This last para may not be relevent to this bike, just stating it for you edification, but moder GDI IMO, are kissing cousins to diesels, just running gas.

StitchB


Did someone say 6.0 diesel!  Shocked

Just so happen to have some captures of that system I could post... I can do it in the diesel section for those guys and just put a link here if anyone would care to see what they look like. 

Spence   Cool
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Re: GDI 2 - Stroke
Reply #12 - Nov 8th, 2017 at 7:33am
 
Spence, I might have and do have some captures of 7.3 and our internationals 4300s but they do look very much like the one on the bike, not the sandard Injector pintel hump until open, then closes from spring action.

File pasted below is a 4 wire injector, one side opens, and the other side excites shuttle to close, illuding to the thought that maybe ECM has the ability to open and does not have the ability to close, thus over fueling.

We have found on 6.0 and also 7.3 when on an extended crank from tiring battery, it may fry one of the diaodes in the ECM, this allowing it to still seem okay, but infact instead of volts times amps = watts, I.E. say 14 volts times amps, but not maybe only 12 volts it does not have the wattage to close, but maybe to open. Watched a trucking company accross
the street get 2 free engines from Ford as it would start just fine but cooked another new engine when seemingly OK. You might see just a little smoke on the road but nothing more than that, interesting.  Voltage needs to be monitored @ the ECM to validate if this is the case., not the alternator.

Pasted below for James too see the signatures are much like what the bike looks like just for his viewing. Pretty sure his KTM is only 2 wire and probably closes via spring, again speaking out of turn as this is a learning curve for us all.

StitchB
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Re: GDI 2 - Stroke
Reply #13 - Nov 8th, 2017 at 7:40am
 
I do feel James's is a two wire and does NOT have a closing circuit. From what I gather his bike has two systems working together to achieve a A/F ratio and proper mixing to give it good performance as well as clean burning. Mixing the air and fuel in a turbulence... What a concept eh...   Cool
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James H
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Re: GDI 2 - Stroke
Reply #14 - Nov 8th, 2017 at 7:51am
 
Mick, sorry for the confusion. Yes ChA and C are from each side of the fuel injector. ChB is one side only of the air injector. The air injector fires after the fuel injector. It is a one cylinder 2 Stroke. Larry, thanks for the input. That is really interesting about the amperage and injector closing. My injector is 2 ohms so it seems to me that my amperage at 3.5amp is low unless they purposely have limited the current.

I did figure out that the missing part is when I chopped the throttle. They apparently shut off the fuel and ignition but not the air pump under this condition. I'm in the process of checking the fuel pump pressure. It is supposed to be around 43 psi I believe but the service manual is a joke. The air compressor is supposed to operate about 70psi so the pressure the cylinder sees would be over 100 total.

Spence, yes please.
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Re: GDI 2 - Stroke
Reply #15 - Nov 8th, 2017 at 9:27am
 
Thanks, learning more here.


So what seems to be the problem, lack of power, miss, ect?


First post showed TPS ect, but seemed to be flat, @ idle I would assume.  Would like to see some input on that, maybe moving up and down a little and see how everything responds. 

I suppose still a lot of variables here and were assuming a fueling issue, when maybe not.  Such as quality fuel ect, and again what does a good on look like.

StitchB



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Re: GDI 2 - Stroke
Reply #16 - Nov 8th, 2017 at 3:59pm
 
Hi James, what type of two stroke is this? What engine?  Myron
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Mick
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Re: GDI 2 - Stroke
Reply #17 - Nov 8th, 2017 at 4:01pm
 
James H wrote on Nov 8th, 2017 at 7:51am:
Mick, sorry for the confusion. Yes ChA and C are from each side of the fuel injector. ChB is one side only of the air injector. The air injector fires after the fuel injector. It is a one cylinder 2 Stroke.


Thanks for the clarification

So these are a solenoid type of GDi

The ones on modern motor Vehicles are Piezoelectric were the current is applied through stacks of silicon chips these chips expand as the current pushes through and shrink as the current falls.

I think you should hook up secondary on another channel and check the burn of the fuel to see if the injector is restricted.

Remember reply 3 image?
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Re: GDI 2 - Stroke
Reply #18 - Nov 9th, 2017 at 3:10pm
 
It is a 50cc 2 stroke with a 70cc Big Bore Kit...don't laugh. When it ran, it missed, fouled plugs and was low power.

So, I found the problem, actually 2 problems. I made a rookie mistake and overlooked something based on what the customer told me. He said he recently had the fuel pump replaced so I didn't initially check that. I also didn't go there as the spark plug was fuel fouling. I did get to finally after I was exhausting the other possibilities and it turns out the pressure and volume is way under spec. I am not sure how it ran as good as it did. I also checked the air compressor output and it is also under spec. It was aprox 50 psi on idle instead of 70 to 75 service spec. I think it was fouling plugs in spite of the low pressure as the fuel was probably not atomizing very well in the cylinder and just wetting the plug. Not sure if this will get fixed as the fuel pump alone is almost $600.00 Canadian and is a special low volume, high pressure, low amp design. Thanks for all the help guys, I learned a few things on this one.
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Mick
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Re: GDI 2 - Stroke
Reply #19 - Nov 9th, 2017 at 4:36pm
 
James H wrote on Nov 9th, 2017 at 3:10pm:
It is a 50cc 2 stroke with a 70cc Big Bore Kit...don't laugh. When it ran, it missed, fouled plugs and was low power.


Like a moped on steroids  Cheesy

James H wrote on Nov 9th, 2017 at 3:10pm:
So, I found the problem, actually 2 problems


Thanks for sharing this stuff with us.

James H wrote on Nov 9th, 2017 at 3:10pm:
fuel pump alone is almost $600.00 Canadian and is a special low volume, high pressure, low amp design


I hope you captured what bad looks like for your future reference Wink

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Re: GDI 2 - Stroke
Reply #20 - Nov 12th, 2017 at 1:58pm
 
James, like you, don't totally understand but would also like to see several operate.

I have no idea but the drop in amp and volts might actually change where the pentil is situated in the bore, just talking out loud here, can't validate it.

The on time is around 6Ms, have no idea what normal is?

Pasted below injectors @ idle on an 03 Dodge Cummins.  #4/5/6 all operate somewhat in concert, and only like this on 03-06.

They are convoluted but showing you this picture as the on and off time spans about 5MS,  and this is @ idle, just for a view of what they might look like, although not a bike like I stated GDI and diesel look very much alike.

For a ruin your whole day, these 3 are attached @ the hip like siamese twins. The fire of say 4, distributes some of it's energy over too say 5 or six, and that is stored there, then when it is excited with it's fire, it now has enough energy to actually complete it's job.

Many diesel techs get a misfire on 4, and when replacing #4 problem does not goe away, as actual problem is also partly because it did not get i'ts inductive kick from it's designated partner 5 or 6, who would have known.

The solution in the trade was they found that if they replaced all 6 injectors the problem went away. All this was brought to light to me in a class as of late, and nobody knew of this in total.  This only applies ot 03-06 and seems to show up no where else. 

On the rest say Ford or International, a miss fire in 4 is a missfire in 4, for what ever reason, electrical, or mechanical, or fuel.

Thought I would drop this in for fun, meaning the light @ the end of the tunnel maybe just somebody looking for survivors. LOL.
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