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GDI 2 - Stroke (Read 420 times)
James H
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GDI 2 - Stroke
Nov 4th, 2017 at 10:45am
 
GDI is new to me as I never see it generally and I am hoping someone can give me some insight on a running problem. It is a Direct Injected 2 Stroke and runs poorly. I have attached a capture of the Fuel Injector Voltage and amperage. If you notice you will see the odd spot where the current and Voltage are different. I would assume this is a current limited design and that should be flat until turn off. Am I totally off base here? If I am right would this be a control problem (ground ECU) or could it be an injector issue? Thanks in advance
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James H
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Re: GDI 2 - Stroke
Reply #1 - Nov 4th, 2017 at 11:14am
 
This engine has an air injector as well to help atomize the fuel. It is part of fuel injector assembly and as far as I can tell is designed to inject high pressure air shortly after the fuel injector fires. What is troubling in this picture is the difference in the time offset between these injection events at idle. I would think that you would want the fuel injector pintle to be closed before opening the air injector??
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Mick
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Re: GDI 2 - Stroke
Reply #2 - Nov 4th, 2017 at 1:44pm
 
James H wrote on Nov 4th, 2017 at 10:45am:
If you notice you will see the odd spot where the current and Voltage are different.


What I see is normal for GDI operation
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 Mick
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Re: GDI 2 - Stroke
Reply #3 - Nov 4th, 2017 at 1:47pm
 
James H wrote on Nov 4th, 2017 at 10:45am:
If I am right would this be a control problem (ground ECU) or could it be an injector issue?


The only control problem to me is why is the ECM commanding injector on time so dramatically?
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 Mick
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James H
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Re: GDI 2 - Stroke
Reply #4 - Nov 5th, 2017 at 1:01pm
 
Thanks for having a look Mick.
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Mick
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Re: GDI 2 - Stroke
Reply #5 - Nov 6th, 2017 at 4:34pm
 
James H wrote on Nov 5th, 2017 at 1:01pm:
Thanks for having a look Mick.


You are welcome James.

Could you do something for me please?

I am interested in the wiring of the injector for the fuel side first, There should be 2 wires, the one you were connected too and the other in that connector, could you please take a capture of the both wires with 2 channels both set at 100 V one channel on each wire and the both ground leads for the scope piggy backed to ground.

That air injected portion would be nice to see also if you would connect your other 2 channels to the air inject connector the same way.

I hope this made sense if not give me a call. Wink
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 Mick
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James H
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Re: GDI 2 - Stroke
Reply #6 - Nov 7th, 2017 at 5:01pm
 
Mick, I think I know what you are getting at. I did some reading before hand where they said that sometimes they are controlling both sides of the injector on GDI systems. I already did scope earlier this and it appears to be just ground controlled. Correct me please if I am wrong. I will get you the air injector as well.
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Mick
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Re: GDI 2 - Stroke
Reply #7 - Nov 7th, 2017 at 6:03pm
 
James H wrote on Nov 7th, 2017 at 5:01pm:
I already did scope earlier this and it appears to be just ground controlled. Correct me please if I am wrong.


Not quite what I was expecting to see because if this is 1 injector both wires how come they are not following each other.

This is one injector from a motor vehicle both wires

Maybe you captured both the air injector and fuel injector Undecided
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 Mick
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Re: GDI 2 - Stroke
Reply #8 - Nov 7th, 2017 at 6:20pm
 
I your notes ChC is the other wire on the GDi injector am I correct?

Is this a 1 cylinder engine?
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 Mick
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StitchB
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Re: GDI 2 - Stroke
Reply #9 - Nov 8th, 2017 at 5:45am
 
James, just got in here.

GDI, you might want to take class somehwere from the cars. That said I don't own any but do have diesels and the signature you are seeing here look very much like diesel injectors. 

That stated again maybe out of turn and out of place but in many cases a diesel injector has to power up to open, then will remain in that postition untill the same style of power is applied to close it.  This is not in all cases but one of the problems with a 6.0 Ford if the ECM is degraded and cannot apply enough wattage to the injector, could be as high as 1,000 watts, then the injector will not close. What happens here is the injector opens, but does not close. This last para may not be relevent to this bike, just stating it for you edification, but moder GDI IMO, are kissing cousins to diesels, just running gas.

The failute of amperage to and injector may not even be appearnat to the operator and down the road he has a hole in the piston as this injector roasted the jug.

Most auto GDI run fairly high pressure, hundreds of PSI, so when you state GDI, I have no idea what we are speaking of here on this bike.

Possible the GDI is nothing more than a regular injector merely located right in the jug like diesel, again speaking out of turn here and probably Mick would not know either and has a much larger brain than I in this case. I doubt it is high pressure as this takes a HP pump usually run off the cam on a car, so what does GDI, actually mean in this case?

None the less is interesting but I as I see these signature look much like a diesel, and are IMHO, clean.  As for thier time that would IMO be dictated by other perameters and I  would have no idea what KTM uses for that, and you might have a hard time pulling that out of them, and could be also met with a lot of ignorance, but you are on the right track.  (GO PICO)

Like I said, you my friend are on the cutting edge in the bike world but have made some good friends to help you with it on both sides of the borders.

StitchB
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StitchB
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Re: GDI 2 - Stroke
Reply #10 - Nov 8th, 2017 at 5:47am
 
James, looking @ this further, would like to see A TPS on a 3rd channel to kind of understand the what and whys.

Do question in the screen capture why we still have amperage commanted in red but don't seem to have injector ring in blue, this might be a problem, but don't know what is commanded @ the TPS.
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Re: GDI 2 - Stroke
Reply #11 - Nov 8th, 2017 at 6:51am
 
StitchB wrote on Nov 8th, 2017 at 5:45am:
James, just got in here.

GDI, you might want to take class somehwere from the cars. That said I don't own any but do have diesels and the signature you are seeing here look very much like diesel injectors. 

That stated again maybe out of turn and out of place but in many cases a diesel injector has to power up to open, then will remain in that postition untill the same style of power is applied to close it.  This is not in all cases but one of the problems with a 6.0 Ford if the ECM is degraded and cannot apply enough wattage to the injector, could be as high as 1,000 watts, then the injector will not close. What happens here is the injector opens, but does not close. This last para may not be relevent to this bike, just stating it for you edification, but moder GDI IMO, are kissing cousins to diesels, just running gas.

StitchB


Did someone say 6.0 diesel!  Shocked

Just so happen to have some captures of that system I could post... I can do it in the diesel section for those guys and just put a link here if anyone would care to see what they look like. 

Spence   Cool
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Re: GDI 2 - Stroke
Reply #12 - Nov 8th, 2017 at 7:33am
 
Spence, I might have and do have some captures of 7.3 and our internationals 4300s but they do look very much like the one on the bike, not the sandard Injector pintel hump until open, then closes from spring action.

File pasted below is a 4 wire injector, one side opens, and the other side excites shuttle to close, illuding to the thought that maybe ECM has the ability to open and does not have the ability to close, thus over fueling.

We have found on 6.0 and also 7.3 when on an extended crank from tiring battery, it may fry one of the diaodes in the ECM, this allowing it to still seem okay, but infact instead of volts times amps = watts, I.E. say 14 volts times amps, but not maybe only 12 volts it does not have the wattage to close, but maybe to open. Watched a trucking company accross
the street get 2 free engines from Ford as it would start just fine but cooked another new engine when seemingly OK. You might see just a little smoke on the road but nothing more than that, interesting.  Voltage needs to be monitored @ the ECM to validate if this is the case., not the alternator.

Pasted below for James too see the signatures are much like what the bike looks like just for his viewing. Pretty sure his KTM is only 2 wire and probably closes via spring, again speaking out of turn as this is a learning curve for us all.

StitchB
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Re: GDI 2 - Stroke
Reply #13 - Nov 8th, 2017 at 7:40am
 
I do feel James's is a two wire and does NOT have a closing circuit. From what I gather his bike has two systems working together to achieve a A/F ratio and proper mixing to give it good performance as well as clean burning. Mixing the air and fuel in a turbulence... What a concept eh...   Cool
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James H
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Re: GDI 2 - Stroke
Reply #14 - Nov 8th, 2017 at 7:51am
 
Mick, sorry for the confusion. Yes ChA and C are from each side of the fuel injector. ChB is one side only of the air injector. The air injector fires after the fuel injector. It is a one cylinder 2 Stroke. Larry, thanks for the input. That is really interesting about the amperage and injector closing. My injector is 2 ohms so it seems to me that my amperage at 3.5amp is low unless they purposely have limited the current.

I did figure out that the missing part is when I chopped the throttle. They apparently shut off the fuel and ignition but not the air pump under this condition. I'm in the process of checking the fuel pump pressure. It is supposed to be around 43 psi I believe but the service manual is a joke. The air compressor is supposed to operate about 70psi so the pressure the cylinder sees would be over 100 total.

Spence, yes please.
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