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1996 Suzuki GSF600S (Read 570 times)
fisher
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1996 Suzuki GSF600S
Jul 22nd, 2016 at 11:46am
 
This motorcycle is a no-start after 3-4 months of non-running. Maybe the gasoline has deteriorated. At first as a no-start I checked for coil control. There was none but there was power to the coil. So I looked into getting at the ignition module at it's terminals. There was no out put and as I was moving it around in my hands, water began to pour out and in disconnecting it from it's harness the module came apart.
We decided to get another ignition module. They are obsolete and if found new upwards of 450.00 dollars; so we bought used on ebay. Got the ebay module installed and now I had coil control but still no start so here are some waveforms.
At first I came up with the primary and secondary I am posting here. Then, yesterday, for hours I could not come up with a decent secondary capture; I was assuming either now I had lost spark or my probe is wrong...I found out I might have had filter on. In any case, I am posting the one secondary capture I do have because before I quit yesterday I decided to pull one spark plug wire, attach an old plug and ground it and see if I now had spark. I did. I have weak spark, no big hot blue bastards. It is consistent spark, as you see in the capture with primary. So I would not encounter the big spark less it was running I think, is that right?
I tried to get an amperage ramp for the coils. They were drawing extremely little power I thought so can someone explain to me this:
I have a 60 Amp clamp and want to measure using the 20 amp function. So that would mean use the 1mV - 100mA, is that right?
Or should I disregard the PICO setting and just use a mV scale?
   
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Re: 1996 Suzuki GSF600S
Reply #1 - Jul 22nd, 2016 at 5:28pm
 
I know nothing about Motor Cycles but I though I would chime in on the scope settings Wink Don I hope you don't mind.

fisher wrote on Jul 22nd, 2016 at 11:46am:
At first I came up with the primary and secondary I am posting here


See notes on first image

fisher wrote on Jul 22nd, 2016 at 11:46am:
It is consistent spark, as you see in the capture with primary. So I would not encounter the big spark less it was running I think, is that right?


As long as there are no resistance issues you should hear a nice snap and see the scope measure a good KV

fisher wrote on Jul 22nd, 2016 at 11:46am:
I tried to get an amperage ramp for the coils.


Try the second image for the amp settings.

I have set the probe for 0 to 10 Amps, you could select select 0 to 5 Amps if need be.

How about hooking up to that G or B terminal also on ChD
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Re: 1996 Suzuki GSF600S
Reply #2 - Jul 22nd, 2016 at 7:51pm
 
I am going to take a close look at what you posted here Mick, and here is more stuff I got tonight. I took a capture of Battery voltage positive to watch the drop to the coil in power if any during cranking. With it set to read primary voltage negative it is a goof because of the 400 V setting. You can zoom in and see about a 3 volt drop.
The hashy blue is the amp clamp set at 1mV = 100mA
on  the clamp with the scope set at 20 amp PICO scale           .
    I am going to look at filtering the amp clamp.
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Re: 1996 Suzuki GSF600S
Reply #3 - Jul 22nd, 2016 at 8:00pm
 
After looking at the reading with the filter going on and measuring I must have the scale wrong. I had it set to just read 100 millivolts. There was so much hash it went off the screen so I set it to the assumed PICO setting. I want to take my battery charger there and try this again. I had the secondary set on a 1 to 5V scale just intending to interpret the 10,000 to 1 attenuation. We can do this again tomorrow.
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Re: 1996 Suzuki GSF600S
Reply #4 - Jul 22nd, 2016 at 8:39pm
 
fisher wrote on Jul 22nd, 2016 at 7:51pm:
I took a capture of Battery voltage positive to watch the drop to the coil in power if any during cranking


That Voltage drop is created from the compression.

fisher wrote on Jul 22nd, 2016 at 7:51pm:
The hashy blue is the amp clamp set at 1mV = 100mA
on  the clamp with the scope set at 20 amp PICO scale           .



Your amp clamp was upside down I inverted it for you now it lines up with the spark spike and the drop in voltage of the battery as the compression peaks

fisher wrote on Jul 22nd, 2016 at 8:00pm:
I had the secondary set on a 1 to 5V scale just intending to interpret the 10,000 to 1 attenuation


Dont do this just set the secondary probe like you did the first time.
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Re: 1996 Suzuki GSF600S
Reply #5 - Jul 23rd, 2016 at 6:37am
 
I am going to run back up there this weekend. I cant believe that the amp draw is around .2 amps. I did not know we can invert a signal after saving it. I will get a capture of the crank signal.
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Re: 1996 Suzuki GSF600S
Reply #6 - Jul 23rd, 2016 at 7:14am
 
fisher wrote on Jul 23rd, 2016 at 6:37am:
I cant believe that the amp draw is around .2 amps


What Amp clamp are you using? Is it one of these?http://www.autonerdz.com/ampprobes.html
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Re: 1996 Suzuki GSF600S
Reply #7 - Jul 23rd, 2016 at 8:01am
 
This is a PDI (brand) CA60 (model#). It looks identical to the 60A/20A that Tom sells here. I have thought they were the same thing but it is possible the basic model is made to spec for whom orders it.
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Re: 1996 Suzuki GSF600S
Reply #8 - Jul 24th, 2016 at 6:14am
 
So I went out to the bike, tested stuff.
I tested my amp clamp on my Ford Aerostar fuel pump; the vehicle runs, the pump works... the clamp shew it consuming .2 or .15 amps or such so we are done with it.
I tested the other coil yesterday, it is like the other. I did primary, secondary and each side of the VRS.
Also, I took an android (smartphone) video of the spark happening. Tell me how how to post an android video?
On this bike as it now sits, the spark will not travel more than a 1/4" or so from the wire while I hold a test light out from it, during cranking.
I am unable to get the secondary like I did before. I pulled the plugwire and grounded it with a spare plug and find I do have spark regardless.
I am wondering if it is a good spark. like big enough and wonder if timing is right. One thing to look at is the primary shut-off, does it take too long?
  How about fuel, is it ruined from aging. Three or four months this bike has sat. The carburetors could have corroded in that amount of time.
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Bandit__again.psdata (11022 KB | )
Donald Bruce Gamble  
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Re: 1996 Suzuki GSF600S
Reply #9 - Jul 24th, 2016 at 6:22am
 
Damn, my sample rate was too low. The primary did not show up. I am done for the weekend. Gotta do this again. Sorry,you guys.
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Re: 1996 Suzuki GSF600S
Reply #10 - Jul 24th, 2016 at 3:21pm
 
fisher wrote on Jul 24th, 2016 at 6:22am:
Damn, my sample rate was too low



No its not Don its 500ns between samples the only thing is the amount of time on the screen.
I came up with a start up settings a long time ago and every one uses it now, its 500ms/div with 20MS #samples  for your 4423 and 6 MS for the 4425.

Type these into there boxes and go to FILE then START UP SETTINGS and then click SAVE USER DEFAULT SETTINGS.
Now properties should give a sample interval of 1us which is good for ignition systems.
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Re: 1996 Suzuki GSF600S
Reply #11 - Jul 24th, 2016 at 3:32pm
 
fisher wrote on Jul 24th, 2016 at 6:22am:
The primary did not show up


Your primary is there  Wink the secondary probe you selected was for Positive and you needed Negative/Inverted.

You cant invert that channel now because you only captured 3KV of the secondary kick.
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Re: 1996 Suzuki GSF600S
Reply #12 - Jul 24th, 2016 at 3:38pm
 
fisher wrote on Jul 24th, 2016 at 6:22am:
Sorry,you guys


Don't worry about it we all made these errors when we started.

Practice every day on known good engines saving files with those start up settings and you will get the hang of it soon enough.

Now go and have yourself a nice Cider Cool
Or a nice Wheat beer from any Micro Brewery like what I am supping right now Wink
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Re: 1996 Suzuki GSF600S
Reply #13 - Jul 24th, 2016 at 4:38pm
 
fisher wrote on Jul 24th, 2016 at 6:14am:
I did primary, secondary and each side of the VRS.


The diagram shows an odd shape of the reluctor so I will except the wave for 1 and 4

fisher wrote on Jul 24th, 2016 at 6:14am:
Tell me how how to post an android video?


Can you copy and paste it to the drop site?


fisher wrote on Jul 24th, 2016 at 6:14am:
One thing to look at is the primary shut-off, does it take too long?


Maybe due to the battery not turning the engine over fast enough Undecided

fisher wrote on Jul 24th, 2016 at 6:14am:
How about fuel,


Get some fresh gas in it.

fisher wrote on Jul 24th, 2016 at 6:14am:
The carburetors could have corroded in that amount of time.


Is it safe to spray a little into the throttle Cheesy Grin



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Re: 1996 Suzuki GSF600S
Reply #14 - Jul 25th, 2016 at 7:52am
 
It's just as well to leave the battery on the charger while we do this. So one of our fellow nerdz here (he does not want to be mentioned by name) is also a full time technician, as you are Mick. He offered to help and when I get these sort of issues my lack of experience  requires I call someone whom has been perplexed more than just a few times.
       I am going to put some fuel in Mick that is new, not so old.  cylinders 1 and 4 are companions as seen in the schematic and this is an inline four transvers mounted as is common. I agree that you circled 1 and 4; looking at the schematic we see the bigger tooth with the hole in it that makes for an odd impulse and that is the one we see there.
  I did have this capture of the reluctor with each side of it referenced to ground, a two channel capture, posted here.
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